PROJECT SETU

SMART ENTERPRISE TRANSFER & UTILISATION

AI-governed predictive inventory optimization, dynamic multi-variable buffer right-sizing, and edge computer vision (SETU NETRA) engineered for Hindustan Zinc Limited.

SETU GATEWAY

SECURE ACCESS CONTROL & ONBOARDING

PROJECT SETU & NETRA
CLUSTER: CHANDERIYA (CLZS)
NEHA PACHOLI • CENTRAL ADMIN
Material Code Description Rack Bay Physical Reserved Available Safety Stock Stock Health Actions
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NETRA Live Optical, QR/Barcode & Neural Web Matcher Ready
Test Quick Presets: [HZL Code Ingested] [Web Motorola Battery] [Web SKF Bearing]
📦 Warehouse Inward Arrival & Bin Storage

Inward arriving stock batches into designated warehouse bins (R1, R2, R3, R4) to immediately refresh on-hand counts.

🚀 Point-of-Use Field Consumption & Proof of Delivery

Deduct parts for active plant maintenance or dispatch to personnel using digital touch signatures.

Method A: Plant Field Consumption (Maintenance Log)
Method B: Personnel Handover & Digital Touch POD
Active Spares Working Capital
₹142.0 Cr
Gross Reduction Opp.
14.2% (₹20.1 Cr)
Croston SBA Forecast Accuracy
92.4%
Vital Spare Availability
96.2%
NMI Capital Blocked (>365d)
₹18.5 Cr
SMI Capital Blocked (180-365d)
₹24.0 Cr
Stockouts Prevented
3 SKUs
Total Indexed Material Codes
6,220
Inventory Turnover Ratio (ITR)
0.49x
Days of Inventory (DOI)
744.9 days
Obsolete Conversion Reduced
6.8% (Target: >5%)
SOW Pilot Inventory Reduction
14.2% (Target: >10%)
Dynamic ROP & 3–6–12 Month JIT PR Triggers
SAP Code Description Stock Static SAP ROP AI Dyn ROP ROP Adjustment Forecast Aging & Obsolete PR Trigger PR Qty Action Recommendation
NLP Semantic Duplicate Material Codes Across Clusters
SKU 1 Description 1 SKU 2 Description 2 Similarity Optimization Action
Open Purchase Order & Pipeline In-Transit Risk Tracker
PO Number Vendor Name Material Code Ordered In-Transit Promised Delivery Delay Status Risk Severity
Immutable Transaction Ledger
Timestamp Action Type Material Code Rack Qty User Notes